A CNC router, also referred to as CNC Milling machine is a computerized Numerical Controlled machine that allows you to cut various materials utilizing a 3D cutting CAD/CAM software. The CAD/CAM converts your design into a tool path so your machine can make 3D shapes. It can cut various material, such as wood, foam, plastics and metals. When talking regarding the axis of the router we refer to the movement of the 4 Axis CNC that it rotates. When talking about the axis we make reference to a fixed imaginary line for the measurement of the coordinates through which the router will cut.
It may rotate X, Y, and Z which means the device can move right to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically all around (Z-axis), along with around itself. The working tool also have an X-Y-Z axis motion. Adding rotation movements in other directions additionally and you have a 4 or a 5-axis machine or maybe more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, making it appropriate for parts and prototypes that are not too deep. A 4-axis router adds additionally a rotary axis movement called “A axis”, and a 5-axis CNC router involves movement in the cutting tool along 5 different axis simultaneously (2 additional axis).
There is a conception more complex cuts are only able to be produced with the 5 or maybe more axis machine, but will it be a misconception or otherwise? We must be able to perform just about any cut employing a 3-axis router, a lot more complex shapes. However, the 5-axis has the capacity to machine on all five sides of a piece simultaneously, thus plays a role in the flexibleness and capabilities from the machine operator, shortening machining time. For example, seeking to machine a game title dice, if employing a 3-axis router, the machine are only capable of cut one side from the dice in just one operation. The operator will must turn the dice to machine one other sides, doing a new set-up, at times being forced to alter the tool bit. Employing a 5-axis, the machine can cut all 5 sides from the dice simultaneously, needing to turn the dice just one more time for your 6th face.
Having the additional 2 axis as well as a larger x-axis on the 5-axis CNC router allows to shorten the project time and in order to handle larger parts, but at the same time, having a longer x-axis may result in less stability and accuracy and calls for the complete attention from the operator. So, on one hand we have now machines that can create certain more advanced shapes faster, thus might be more efficient, but at the same time, those are less affordable and a lot more complicated machines to use and maintain.
So, the number of axis of the CNC router machine should we need? The preference depends on the particular manufacturing application needed and the end result required. Here are some instances where 5-axis router may be used over a 3 or 4-axis:
You possess an unusual out from the norm shaped piece to make. If you are in need of greater cutting speed (A 5-axis it is possible to perform the cut in just one single set-up as opposed to having to stopping and starting the tool repeatedly with a 3-axis, turning the shape to machine it on all sides)
If you want to spend less on working area (One 5-axis machine can replace several 3-axis machines running at the same time). There are occasions where having a 5-axis CNC router is not really enough and rather, you would probably need a 3-D printer or both. Sometimes, a 3-D printer is easier to use and contains less limitations when producing a shape, nevertheless it is less precise compared to a router and it is limited using the material it can use, mostly confined to thermoplastics and resin.
In essence that you will get similar quality results with both 3-axis and 5-axis routers, however, if speed is of a major essence, you may want to think about the 5-axis. Keep in mind the newest requires harder operation, results in more wear and tear, and it is more expensive.
For those who have a 3D model you intend to design in fact it is either too large or too thick to become machined as a result of height or cutter length restrictions or the foam material not being thick enough, the form could be sliced into sections. Each slice is going to be machined separately making use of the router and therefore the pieces can be glued together. The machined parts may then be sanded and coated with protective hard shell and painted, that will also care for eliminating any visible grooves as a result of gluing. Routers may also be used to generate molds that can later be poured with concrete or polyurethane as well as other casting materials.
CNC routers vary from a couple of inches of working area completely as much as 50 feet long. Every router works with a spindle – this is the motor which is doing the particular cutting. Router’s spindles range between 1HP (horse power) to 20HP and above, plus they can take end mills (the driller) from 1/16″ all the way to 2″ and above. Different materials require different end mills and other cutting speeds. The denser the fabric the slower the cutting speed.
If you wish to create a foam shape design that is large or even full scale use a small model, scan it using a 3D scanner then transport it to the CNC router for machining, employing a specialty cutting phksdb that generates the part file. Utilizing the scanner allows you to convert any regular model to your live-size design. Any model can be scanned – a face, a sculpture, a vehicle toy, train, boat, plain and whatever you need larger. You do not have to visualize and imagine the way the 3D model will look like – the scanner can it to suit your needs.
The business is really a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, as well as acrylics, plastics, wood and light-weight metals. Through its subsidiary company, WeCutFoam the organization is also providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and much more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
TEl : +86-531-85719477e
Mbl : +86-15628788693